Model reference
SLM Selective Laser MeltingAr

Additive Industries MetalFab G2 — Technical data

The MetalFab G2 is the second generation of Additive Industries' modular systems and arrived at Formnext 2021. The build chamber stays at 420 × 420 × 400 mm, while according to the manufacturer gas flow, heat management and beam measurement are among the changes. Each AM core runs one to four 500 W lasers, with layer thickness of 20 to 120 µm. The G2 is offered as Core, as Automation with two consecutive jobs and as Continuous Production with up to eight jobs without an operator. For Ti6Al4V the manufacturer quotes up to 259 cm³ per hour with four lasers.

Used, value depends heavily on the configuration, from a single core to a line with robot and storage module. Number and operating hours of the lasers and the log of the last calibration therefore belong in every offer. The system needs 3 × 63 A, compressed air at 6 to 10 bar and argon. Licences for Build Processor, Netfabb or Dyndrite and the transfer of parameter sets also need settling. Service comes from Eindhoven and Camarillo in California.

420 mm420 mm400 mm
MaterialsAlSi10MgAlSi7MgAluminium (other) (Scalmalloy)Copper / copper alloys (GRCop-42)Inconel 718Inconel 625316L1.2709Ti6Al4V

How many fit in one build job?

Material
Part (bounding box)
××mm
One layer on the build platform.
–Parts per build job
–Build jobs for the quantity
–Build volume utilisation
420 mm420 mm400 mm
Approximation using the bounding box and 0.5 mm spacing. Real nesting of free-form parts usually fits more.

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Specifications

Dimensions2.8 × 1.9 × 2.5 m (Core configuration)
Build Rateup to 259.2 cm³/h (Ti6Al4V, productivity parameters, 4 lasers)
Compressed Air6–10 bar, 1,000 Ndm³/min
Focus Diameter110 µm
Inert Gasargon (nitrogen on request)
MaterialsAluminium: AlSi10Mg, AlSi7Mg0.6, Scalmalloy; copper GRCop-42; nickel: IN718, IN625; stainless steel 316L (1.4404); tool steel: M300 (1.2709), M789; titanium: Ti6Al4V Grade 5 and Grade 23
ModuleCore, Dual Core, Automation, Continuous Production; up to 2 additional AM cores, Robot & Exchange Module, Storage Module (8 jobs)
Powder Handlinginternal, automatic: extraction, sieving, recycling
Layer Resolution20–120 µm (brochure 2023: 20–100 µm)
Build Platformautomatic levelling and positioning, heating up to 175 °C
Build Envelope in mm (x/y/z)420 × 420 × 400 mm per AM core
Precisionreproducibility < 0.05 mm
Laser Type1–4 × 500 W Yb fibre lasers per AM core (max. permissible 450 W)
SoftwareAdditive Industries Build Processor (Materialise), Autodesk Netfabb, Dyndrite LPBF Pro, Dynamic Laser Assignment (DLA)
Power Supply3 × 63 A

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All information according to manufacturer specifications, errors excepted.

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